INDUSTRIAL AUTOMATION

Clothes dryer legs automatic production line

Automatic transfer of punching, blading and bending of tubes for clothes dryer structures.

Interfacing 4.0 ready machine. 

Transfer for putting and fixing steel cap

Transfer line for positioning and fixing caps on tubulars. The tubes are selected and centered. The two vibrating loaders load the caps which will be fixed on the tube.

Interfacing 4.0 ready machine. 

Semi-automatic transfer for endforming

Semi-automatic line for stapling bayonets onto round tubes, protected by photoelectric barriers. Manual loading of the components to be machined in a protected station, stapling of the piece using hydraulic cylinders, pneumatic unloading of the finished piece.

Interfacing 4.0 ready machine. Cycle time excluding manual loading 7″-9″.

Semi-automatic transfer for endforming

Semi-automatic horizontal cutting line for scaffolding tubulars. Workbench with manual loading and unloading of the piece. The two lateral units center the piece, the vice closes, blocking it and the groove is performed on both ends.

Interfacing 4.0 ready machine. 

Automatic transfer for deforming, calibration and punching

Transfer line for the tapering and drilling of struts.
The struts are selected, centred and taken to the welding station. Once tapered, they are drilled in the punching station.

Interfacing 4.0 ready machine. Cycle time 14/16’”.

Automatic hook welding line

Transfer line for metal tube processing and welding with the aid of anthropomorphic robots and MIG-MAG welders. The tubulars are selected, calibrated at the ends and brought to the welding station. The two vibrating loaders load the rod hooks which will be welded onto the tubular.

Interfacing 4.0 ready machine. Cycle time 30”.

Automatic pins welding line

Transfer line for metal tube processing and MIG welding. The tubulars are selected, centered and brought to the welding station. The two vibrating loaders load the pins which will be taken and welded onto the tubular.

Interfacing 4.0 ready machine. Cycle time 20”.

Automatic machine for endforming, punching scaffolding and welding pins

Transfer line for tapering and drilling building uprights. The uprights are selected, centered and brought to the forming station. Once tapered, they are punched in the punching station. Stud welding station composed of nr. 2 loading vibrators and no. 3 welding machines.

Interfacing 4.0 ready machine. Cycle time 15” – 17”.

Automatic machine for the production and cutting of plugs

Automatic line for the production of threaded inserts for aluminium profiles. Machine made up of an automatic bar loader, electro-pneumatic punching chamfering machine, electro-pneumatic chamfering machine, electrical threading unit, finished piece cutting mould, numerical control electro-pneumatic aerial positioner.
Interfacing 4.0 ready machine. Cycle time 10 – 12 minutes.

Automatic machine for punching and notching

Automatic line for the production of pipe parts. Machine made up of basket loader for pipes cut to size with rectangular pipe orientation system.

Automatic machine for pipe counterboring.

Automatic machine for counterboring (blind holes) or through hole on the pipe surface. Through programming the processing is obtained creating a series of counterbores or holes that follow a straight or spiral path. It is possible to set the speed, the number of revolutions and the rotation angle.

HORIZONTAL PLATING

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Pipe support

Pipe positioners run along rails. They have shock absorbers that can be adjusted via progressive hydraulic control, bringing pipes to the height
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Rotating spindle

Rotating spindle to support and rotate pipes. Rotation speed is controlled electronically with the PLC, which manages the welding and numerically-controlled axes. The program makes it possible to carry out spiral welding or step welding.
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PLC Control

All machines are controlled with SCHNEIDER ELECTRIC SYSTEMS and have a TOUCH SCREEN operator interface.
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Plating

Our technology makes it possible to carry out hot or cold wire TIG welding. In function of the required parameters, it is possible to optimise the thickness of the layers within a margin of 1.5 – 3.5 mm.

VERTICAL PLATING

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Wire feeder

CML-73 wire feed carriage for the management of 1 or 2 wires. Numerically-controlled brushless motor for continuous, precision feed of overlay material.
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Manipulators

Vertical manipulator with horizontal beam running on rails. Strong frame in aluminium or structural steelwork in line with customer needs.
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System management

Controlled motorised ascent/descent control. Controlled motorised horizontal beam. Remote control panel with all controlled welding controls. PLC-managed ARC voltage control (AVC).
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Plating

Our technology makes it possible to carry out hot or cold wire TIG welding. In function of the required parameters, it is possible to optimise the thickness of the layers within a margin of 1.5 – 3.5 mm.

ORBITAL HEAD